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Four Methods to Control the Speed of a DC Motor

coreless dc motor manufacturers

The ability to control the speed of a DC motor is an invaluable feature. It allows for the adjustment of the motor’s speed to meet specific operational requirements, enabling both speed increases and decreases. Here are four effective methods to reduce the speed of a DC motor:

1. Incorporating a DC Motor Controller: Adding a gearbox, also known as a gear reducer or speed reducer, can significantly slow down the motor and increase its torque. The degree of slowdown depends on the gear ratio and the efficiency of the gearbox, which acts like a DC motor controller.

2. Controlling Speed with Voltage: The operational speed of an electric motor is influenced by its design and the frequency of the applied voltage. When the load is held constant, the motor’s speed is directly proportional to the supply voltage. Therefore, reducing the voltage will lead to a decrease in motor speed.

3. Controlling Speed with Armature Voltage: This method is specifically for small motors. The field winding gets power from a constant source, while the armature winding is powered by a separate, variable DC source. By controlling the armature voltage, you can adjust the motor’s speed by changing the armature resistance, which affects the voltage drop across the armature. A variable resistor is used in series with the armature for this purpose. When the variable resistor is at its lowest setting, the armature resistance is normal, and the armature voltage decreases. As the resistance increases, the voltage across the armature further drops, slowing down the motor and keeping its speed below the usual level.

4. Controlling Speed with Flux: This approach modulates the magnetic flux generated by the field windings to regulate the speed of the motor. The magnetic flux is contingent upon the current passing through the field winding, which can be altered by adjusting the current. This adjustment is accomplished by incorporating a variable resistor in series with the field winding resistor. Initially, with the variable resistor at its minimum setting, the rated current flows through the field winding due to the rated supply voltage, thus sustaining the speed. As the resistance is progressively decreased, the current through the field winding intensifies, resulting in an augmented flux and a subsequent reduction in the motor’s speed below its standard value.

Conclusion:

The methods we’ve looked at are just a handful of ways to control the speed of a DC motor. By considering these methods, it’s clear that adding a micro gearbox to act as the motor controller and selecting a motor with the perfect voltage supply is a really smart and budget-friendly move.

Writer:Ziana


Post time: Sep-26-2024
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