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Why is brushless DC motor expensive?

1. Cost of high-performance materials: Brushless DC motors usually require the use of high-  performance materials, such as rare metal permanent magnets, high-temperature wear-resistant materials, etc. Rare metal permanent magnets have high magnetic energy product and high coercive force and can provide a strong magnetic field, but their cost is high. At the same time, other parts of the motor such as the rotor, stator, bearings, etc. also need to use high-performance materials. The cost of these materials directly affects the manufacturing cost of the motor.
2. Precision machining technology: The manufacturing of our Sinbad brushless DC motors requires precision machining technology, including the precise positioning of the magnets and the high machining accuracy requirements for the rotor and stator. The complexity and precision requirements of these processing processes will increase manufacturing costs and also require higher levels of technical and equipment support, further increasing production costs.
3. High-performance control system: Brushless DC motors usually need to be equipped with high-performance control systems, such as sensors, electronic speed regulators, etc. The cost of these control systems will also directly affect the price of the overall motor. At the same time, in order to ensure the performance and stability of the motor, the design and debugging of the control system requires more manpower and time costs.
4. R&D costs: The R&D of Sinbad brushless DC motors requires a large investment of funds and manpower, including R&D costs in motor design, performance optimization, system integration, etc. In addition, in order to meet the needs of different application fields, research and development of different specifications and models are also required, which will also increase research and development costs.
5. Small batch production: Compared with traditional DC motors, brushless DC motors usually require the use of advanced production processes and equipment, and due to relatively small market demand, the production scale is smaller. Small batch production results in higher unit costs because production costs cannot be fully amortized.

 

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To sum up, the reasons for the higher price of brushless DC motors mainly include factors such as high-performance material costs, precision machining techniques, high-performance control systems, R&D costs, and small batch production. These factors jointly lead to higher manufacturing costs of brushless DC motors, making our Sinbad brushless motor prices relatively high.


Post time: Mar-29-2024
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